Proceedings of the European Control Conference 2007 Kos, Greece, July 2-5, 2007

TuD06.6

Design and Robustness Evaluation of an H∞ Loop Shaping Controller for a 2DOF Stabilized Platform S. Iqbal1, A. I. Bhatti2, M. Akhtar3 and S. Ullah4 Abstract—Motion controlled stabilized platform is a 2DOF parallel manipulator which has been developed to reject angular disturbances and keep its surface horizontal. It is used for the stabilization of heavy loads such as antennas, surgery tables, etc in ocean going crafts. Use of variety of payloads causes significant changes in the dynamic properties of the plant. The controller has to be robust against the uncertainties caused by the change of payload. Two facets of this paper are the robust controller design and robustness evaluation. Traditionally such a platform is modeled through time varying nonlinear model, thus providing the rationale for a nonlinear or adaptive controller. In this paper the authors have proposed that linear identification methods may be used to establish a linear model for a particular load condition. Secondly a robust controller is designed using H∞ based method [6], so that the designed controller may be robust against other load variations. The method facilitates modeling of the plant with complex loads. In this work, first, a model has been identified by input/output measurements, after that a control design procedure based on H∞ optimization is used, which explicitly trade between nominal performance and robust stability. The performance and robustness is evaluated at different loads. The designed controller is compared with an existing phase lead controller and shows obvious improvements for load variations. It is shown by experiments, both in simulation and on actual rig that design through H∞ is suitable controller design method for robustness as well as performance. The design choices made are validated by simulation results and rigorous testing on the actual stabilized platform.

with respect to horizontal axis, as shown in Figure 1 and 2. It has two variable-length electro-mechanical actuators connecting a top plate to a base plate with spherical joints. Angular motion of the top plate with respect to the base plate is produced by reducing or extending the actuator lengths and the proper coordination of the actuators length enable the top plate to reject the angular disturbance with high accuracy. Thus the two inputs to the stabilized platform are the voltages generated by controller for the correction in roll and pitch angle. The outputs are the upper plate angular positions (in roll and pitch) sensed by highly precise sensors mounted on the platform. A control system stabilizes the platform based on the information provided by sensors. The use of the sensor package allows the stabilized platform to be self- correcting.          θ      



  

 !





 !

θ  Figure 1: Block diagram of the stabilized platform

Index Terms – Robust Control, Loop Shaping, System Identification, Parallel Manipulator I. INTRODUCTION

T

HE parallel robots provide high precision, excessive rigidity and greater load-to-weight ratio as compared to serial robots. These are generally providing solutions from single degree-of-motion to six degree-of-freedom (6DOF), and are usually used for disturbance isolation, precise machining and flight simulation. A two degree of freedom (2DOF) parallel manipulator stabilized platform system is constructed to reject torque disturbance (in roll and pitch) and keep its top plate leveled 1. S. Iqbal is a postgraduate student at Center for Advance Studies in Engineering (CASE) Islamabad, in affiliation with UET Texila, Pakistan (e-mail: [email protected]). 2. A. I. Bhatti is Associate Professor at Center for Advance Studies in Engineering (CASE) Islamabad Pakistan; (e-mail: [email protected]). 3. M Akhtar, Project Director, Electrical & Automation Project Directorate, IDS, Islamabad, Pakistan. 4. S. Ullah, Head, Modeling & Simulation Division, IDS, Islamabad.

ISBN: 978-960-89028-5-5

Figure 2: The stabilized platform A link-space control, based on H∞ loop shaping is applied on the systems, which moves the platform’s actuators to keep the top plate stabilized. A transfer function of the stabilized platform for simulation and control design is acquired by

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TuD06.6 structure determination, parameter estimation and verification. Since both roll and pitch loop do not have any coupling so only pitch loop controller design is explained in detail here. A common choice for input signal for the identification experiment is Gaussian white noise signal (GWNS), Chirp signal or pseudo random binary signal (PRBS) [13, 14]. Being discontinuous in nature, it is not recommended to apply GWNS and PRBS on stabilized platform due to sensitivity of its mechanical structure, Chirp signal is selected as an input; it is a sinusoid with continuously varying frequency over a definite band

Ω : ω1 ≤ ω ≤ ω2

over a certain time period 0 ≤ t ≤ M [13] i.e.

u (t ) = A cos (ω1t + (ω2 − ω1 )t 2 /(2 M ) ) The chirp signal frequency should contain enough frequencies that cover the whole system’s bandwidth to cover all the dynamics of the stabilized platform. As mentioned earlier that the voltage through DAC is the input to the stabilized platform and top plate angular position measured in degrees is the desired output. Input limit is ±10 V and output tends to saturate beyond ±10 both in roll and pitch. Therefore, the optimum value of input voltage is set as ±3 volts to keep the system in linear operating range. The frequency range for chirp signal is swept between 0.01 Hz to 0.5 Hz. The frequency range is selected by studying the system response experimentally by finding a rough cutoff frequency of the plant. If these limits are crossed then the system becomes saturated. Due to irregular shape of the payload it is not possible that a chirp signal is applied to the stabilized platform with actual load, so there were two choices, either to identify the system with no payload or estimate the model with a dummy regular shaped payload that’s weight is equal to the payload. The second choice is adopted for the experiment, though it introduces uncertainty arising from the mismatch in Moments of Inertia of the two loads, the uncertainty will be catered by the robust controller. Input and Output Signals 10 5

y (Degree)

system identification method. The controller was designed on the model identified for a regular shaped dummy load but tested on the actual irregularly shaped load, thus signifying the controller’s robustness. System identification for parallel manipulator is a relatively new trend; this topic was almost nonexistent five years ago. A significant work of coherent identification for fully parallel manipulator can be found in [1]. In [2], a systematic load identification procedure using least square method has been presented and applied to a parallel robot manipulator. In 2005, H. Abdellatif and M. Grotjahn, used a performant identification strategy and applied it to a 6DOF parallel mechanisms [3]. So far this system identification has not been used for 2DOF platform. Besides, the mentioned references only concentrate on the modeling aspect without proceeding to the subsequent controller design phase. H∞ loop shaping combines classical loop shaping and the notion of bandwidth with H∞ robustness [4, 5]. This method was first proposed by McFarlane and Glover [6]. It is now being widely used. T. Sugie and H. Shibukawa proposed a design method of the robust coordinative control system for multiple actuator based on the H∞ loop shaping method [7]. In 2004, Fite et al [8] experimentally demonstrates a frequency-domain loop-shaping control methodology that provides transparency and stability robustness in single degree of freedom master-slave telemanipulator systems. In [9] the authors identified a linear model for a ship mounted 3DOF parallel manipulator using system identification method and applied an H∞ loop-shaping regulator to reject disturbance caused by sea waves and keep its top-plate leveled with respect to gravity however they did not perform robustness evaluation for the given platform. In 2007, Buerger et al [10] proposed a loop-shaping design method to design actuator controllers for physically interactive machines and applied it to a single degree of freedom system to improve performance and stability. Wahyudi et al [11] proposed a practical controller for a point-to-point positioning systems and perform robustness evaluation for the system. So far, the authors have not found any such attempt on 2DOF parallel robotic manipulators. In this paper, system identification is discussed in section II. Section III introduces the robust controller design using H∞ loop shaping design procedure. Choice of weights was discussed in session IV. Performance and robustness evaluation by simulation and actual data obtained from platform are shown in section V. Conclusions are drawn in session VI.

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For design and implementation of a high-performance control system, it is necessary to first develop a model of the system. System identification is the subject of constructing model of dynamical system without any prior system knowledge pertaining to the exact mathematical model structure. System identification is an experimental approach for determining the dynamic model of the system; according to Ljung [12, 13] it can include data acquisition, model or

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u (Volt)

II. SYSTEM IDENTIFICATION

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Figure 3: Input Output Signal

TuD06.6 The selected input is given to the system and corresponding output is obtained. Figure 3 shows the graph of input/output signals. The response shows that the system is fairly linear along wide range of frequencies. The identified frequency response of the stabilized platform is depicted in figure 4. The slope of the frequency spectrum shows that 2nd or 3rd order transfer function is enough to represent the system’s dynamics. 10

For validation purposes a signal different than the signal used in estimation is recommended [13], so we choose sine signal for validation. The response of sine wave is obtained from the actual system and from the identified model and then compared both outputs. Figure 5 and 6 shows the comparison results and prediction errors respectively. The errors are almost negligible and the identified model output almost overlaps the actual system’s output. Measured and Simulated Model Output

Data Spectrum of Input and Output Signal

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y (t ) = −a1 y (t − 1) − a2 y (t − 2) − a3 y (t − 3) + b1u (t − 1) where the parameters for the above equation are given in table 1.

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Table 1: Parameter of the system for pitch axis

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The data collected from this experiment is used for model estimation. To choose a model structure that is suitable for identification is perhaps the most difficult decision the user has to make [13]. An over parameterized model structure can lead to unnecessary complicated computations for finding the parameter estimates and for using the estimated model. An under parameterized model may be very inaccurate [14, 15]. This choice must be based both on an understanding of the identification procedure and on insights and knowledge about the system to be identified. Before model estimation it is required to treat the data so that it is appropriate for identification. In the first step mean and trends were removed from the raw data. In the next step the data obtained by the experiment is fitted to auto regressive exogenous (ARX) model which relates the current output to finite number of past outputs and inputs for model estimation. The estimated model has three poles, one zero and one delay. If we go beyond then pole are canceled by zeros leading to uncontrollable model. The system’s model equation becomes

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Figure 5: Model validation on test data

Figure 4: Frequency Spectra of Input Output Signal

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Figure 6: Prediction error over test data The residuals are the noise effects on the actual system which cannot be produced by the estimated model [13]. This left-over should be independent of the input. For a good model the cross correlation function for input and output should not go significantly outside the confidence region. The model residual plot is shown in Figure 7. The output residuals look sufficiently uncorrelated. A continuous-time pole-zero plot obtained by Tustin approximation is shown in figure 8. This reveals that the identified model has very slow dynamics and is a nonminimum phase one. This point is very important for specifying closed loop performance.

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TuD06.6 Autocorrelation of Residuals for Output y

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Figure 9: H∞ closed loop structure Plant P has two inputs, the exogenous input w, that includes reference kind of signal and disturbances, and the manipulated variables u. There are two sorts of outputs; the performance signals z that we want to minimize, and the measured variables y, that we use to control the system. The output y is used in K to calculate the manipulated variable u, the control system is,

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Figure 7: Model Residual plot

z  w  P11 ( s ) P12 ( s )   w  y  = P( s)  u  =  P ( s) P ( s )   u       21   22

Pole-Zero Map 4

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It is therefore possible to express the dependency of z on w

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Fl ( P, K ) = P11 + P12 K ( I − P22 K )−1 P21

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Figure 8: Continue-time Pole-Zero plot A linear model has been identified. The rank of the controllability and observability matrix is full, so the system is fully controllable and observable. The results are satisfiable to be used for the robust controller design. Now a compensator will be designed using H∞ Loop shaping mechanism.



= sup σ ( Fl ( P, K )( jω ))

ω

where is the maximum singular value of Fl. We will consider the stabilization of the plant G which has a normalized left co-prime factorization.

G∆ = M −1 N A perturbed plant model G∆ can be shown in figure 10.

∆N

∆M

III. H∞ LOOP SHAPING DESIGN This section is added to make the presentation layout self explanatory. The contents presented here can be found in [4, 5 and 6]. The aim of the robust control is to design a controller for the nominal plant able to face perturbations and to ensure closed-loop stability and (if possible) performance when the nominal design plant is loaded with a “known” family of perturbation. It is a two stage design procedure. First, the open-loop plant is augmented by pre-compensator to give a desired shape to the singular values of the open-loop frequency response. Then the resulting shaped plant is robustly stabilized with respect to co-prime factor uncertainty using H∞ optimization. Generalized closed loop structure is show in figure 9.

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K Figure 10: Co-prime Factorization where M , N are left co-prime factorization of G such that

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∆ = [∆M ∆ N ] ∞ ≤ ε

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TuD06.6 The maximum value of method given by

ε

can be obtain by a non iterative

{

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}

− 12

. H denotes Hankel norm, and εmax is called the

where

maximum stability margin. A controller which guarantees

K  −1 =   ( I − PK ) M −1 I  for a specified γ > γmin is given by Fl ( P, K )

≤1



A + BF + γ 2 (LT )−1ZCT (C + DF) K = T B X 

ε



T

2 T −1

γ (L ) ZC T −D

 

frequency should be defined by balancing the unknown and the known aspects of the control system [6]. First approximate integral action was tried as weights in the nominal plant to compensate the closed-loop system but it gave undesirable results and the feedback system goes into very high oscillation. It is due to the fact that system already has an integrator so the singular values slope at zero crossing is 20 dB, increasing the gain unduly and decreasing the phase margin. If another pole is placed at the origin then the slope at zero gain becomes 40 dB which makes the system unstable. For other choice of weights, from singular value graph it becomes clear that system has a zero effect at 1.35 rad/sec and another at 75 rad/sec on the frequency-axis, by putting poles at 1.35 rad/sec and at 75 rad/sec as weights for nominal plant, the performance of the system may improved. So our choice of weights for the system is

W=

F = S-1 (DTC + BTX) L = (1 - γ2) I + XZ

325 ( s + 1.35 )( s + 75 )

The final control K∞ is obtained by appending the weights to K. This controller has seven states. An optimal robustness margin εmax = 0.5723 is obtained. The singular values of final controller (WK) are shown in figure 13.

The synthesis procedure yields the controller K of figure 11.

K∞

Singular Values (Unshaped)

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The singular values of the system are shown in figure 12. The response shows reasonable DC-gain but lower noise rejection above 100 rad/sec.

Robustified Plant

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Figure 13: Loop Shaping 20

V. PERFORMANCE AND ROBUSTNESS EVALUATION Singular Values (dB)

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For controller validation a state of the art rig is set up with a variety of sensors. The stabilized platform is placed on a moving surface (termed as Test Table) which simulates a ship deck in a turbulent sea. For testing the controller the stabilized platform is mounted on the Test Table and the Test Table is given a pitching command which acts as a disturbance to the stabilized platform. For benchmark purposes a phase lead controller is also used.

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Figure 12: Singular Values of the System High gain at Low frequencies of the shaped plant implies good tracking ability. Similarly low gain at higher frequencies implies better noise rejection. The crossover

A. Regulation Test A step disturbance is applied in the said test. Since the frequency of the sea waves is fairly low so they can be reasonably modeled by a step disturbance as shown in Figures 14 and 15. H∞ controller also exhibits better decoupling properties along the two axes. The rig test results

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TuD06.6 of both lead compensator and H∞ controller for actual payload and with no load are shown in table 2 and 3.

It is observed that the H∞ compensator with actual payload is almost two times faster than its phase-lead counterpart. B. Tracking Test A second set of experiments was performed to judge the tracking capability of the two controllers under loaded and unload conditions. At this point it should be noted that the controller was designed for regular shape payload but tested with no payload and also for irregular shape satellite antenna. This test should also exhibit the robustness of the two controllers as given in the next sub-session. Figures 16 and 17 show that the tracking of unit step for both controllers for the platform with no payload. Both controllers are doing better. H∞ controller is again almost two times faster. It would be logical to imply that phase lead controller could also be designed for the higher bandwidth but such efforts met with excessive oscillations thus blocking any increase in phase-lead controller bandwidth.

Figure 14: Lead Controller: Compensator Output

Figure 16: Lead Controller: unloaded System Step Response Figure 15: H∞ Compensator Output arameters

H∞ Compensator

Lead Compensator

Settling Time 2 sec 3 sec Percentage overshoot 0% 0% Rise Time 1 sec 1.2 sec Steady state error 1 1 Table 2: Controller characteristic for unloaded system Lead H∞ Parameters Compensator Compensator Settling Time 2.2 sec 4 sec Percentage overshoot 0% 0% Rise Time 1.1 sec 2 sec Steady state error 1 1 Table 3: Controller characteristic with actual payload

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Figure 17: H∞ Controller: unloaded System Step Response

TuD06.6 C. Robustness Evaluation The robustness of the H∞ controller was witnessed when the same unit step tracking experiment was repeated with actual payload mounted on the platform (Figures 18 and 19). While the phase lead controller based system experienced oscillation (felt as jerks in the system), the H∞ controller depicted a much improved and smooth response. The jerks experienced by the phase-lead controller significantly deteriorate the performance of the system.

designed controller allows the change of load in the field thus giving a fair level of confidence on the controller performance during actual deployment. The controller was designed on the model identified for a regular shaped dummy load but tested on the actual irregularly shaped load, thus signifying the controller’s robustness. The actual load undergoes ample C.G variation in contrast to the dummy load. The design method is shown ‘field worthy’ for a 2DOF platform but can easily be extended to other kinds of platform too. In contrast to heuristic based PID tuning methods, H∞ design method performs better in terms of bandwidth, disturbance and rejection. ACKNOWLEDGEMENT The authors would like to thank the Higher Education Commission (HEC), Pakistan for the financial support of our work. REFERENCES [1]

[2] [3]

Figure 18: Lead Controller : loaded System Step Response

[4] [5] [6]

[7]

[8]

[9]

[10]

[11]

Figure 19: H∞ Controller: loaded System Step Response VI. CONCLUSION

[12]

Traditionally, controllers for robotic manipulators are heuristically tuned PIDs. In addition to development ease, the nonlinear controller design methods employing complex models also drive an engineer towards non-model based controllers. In the current paper the authors have successfully experimented with a design method consisting of well established techniques of linear system identification and subsequent H∞ based robust controller design. The proposed framework makes it possible to readily identify a model for the robotic manipulator in the field and thus opening the door for model based controller design. Robustness of the

[13] [14] [15]

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A. Vivas etal, ”Experimental dynamic identification of a fully parallel robots with parallel kinematics structures”, in Proc. of the 2003 IEEE Int. Conference on Robotics and Automation, ICRA2003, Taipei, Taiwan, 2003, pp. 3278–3283. H. Schulte, P. Gerland, “A Systematic Load Identification Procedure For Parallel Robot Manipulators”, XXI ICTAM, 2004 H. Abdellatif, M. Grotjahn,, I. GmbH, “Identification and Appropriate Parametrization of Parallel Robot Dynamic Models by Using Estimation Statistical Properties”, 2005 Luigi Mangiacasale, “Airplane Control System µ-Synthesis with Matlab”, Levrotto & Bella di Gualini, Torino 1996. Sigurd Skogestad and Ian Postlethwaite “Multivariable Feedback Control Analysis and Design”, John Willey & Sons, England, 1997. Duncan McFarlane and Keith Glover, "A Loop Shaping Design Procedure Using H∞ Synthesis” IEEE Transaction on Automatic Control,Vol. 37 No 6, June 1992 . T. Sugie and H. Shibukawa, “H∞ Controller Design for Coordinative Manipulation by Multiple Actuators”, Proceedings of the 33rd Conference on Decision and Control, 1994 K. B. Fite, L. Shao, and M. Goldfarb, "Loop Shaping for Transparency and Stability Robustness in Bilateral Telemanipulation", IEEE Transactions On Robotics And Automation, Vol. 20, No. 3, June 2004. S. Iqbal, M. Akhtar, N. Medhi, “System Identification and H∞ Loopshaping Design for 3DOF Stabilized Platform”, Proceeding of 4th International Bhurban Conference, 2005. S. P. Buerger and N. Hogan, "Complementary Stability and Loop Shaping for Improved Human–Robot Interaction", IEEE Transactions on Robotics, 2007. Wahyudi a, , K. Sato a and A. Shimokohbe, "Robustness Evaluation of New Practical Control for PTP Positioning Systems", Proceeding of IEEE/ASME International Conference on Advanced Intelligent Mechatronics, 8-12 July 2001 Como, Italy Lennart Ljung and Torkel Glad, “Modeling of Dynamic Systems”, PTR Prentice Hall, New Jersey, 1994. Lennart Ljung, “System Identification: Theory for the User”, 2nd edition, PTR Prentice Hall, New Jersey, 1989. T. Soderstrom and P. Stoica, “System Identification”, Prentice Hall, Hertfordshire, 1989. I. D Landau, “System Identification and Control Design”. 1990.

Design and Robustness Evaluation of an H-Infinity ...

designed controller is compared with an existing phase lead controller and shows ... M Akhtar, Project Director, Electrical & Automation Project Directorate,.

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